Phase 1: Problem Recognition
and Concept Phase
The initial, and perhaps
most essential step in the
IDI process is problem recognition. With backgrounds in Research and Development
and Rapid Continuous Improvement (RCI), our engineers have the skills and
experience necessary to help you effectively define the scope of the problem.
Once we are both comfortable
with the identified opportunity, we will begin to formulate
design concepts. In this step, we will brainstorm and draft multiple solutions
for the problem, isolate the necessary design intent, and determine the optimal
solution.
During the concept phase,
we will mock up a rough model of the solution and present
it for initial approval and suggestion. We will then proceed to the Design
Phase.
Phase 2: Design Phase
Upon approval
of the concept, we will begin designing
the solution. At this point, the machine begins to take shape. All components
of the design are solid modeled using SolidWorks and a preliminary bill
of materials is generated.
This phase
will require a degree of client interaction
to assure that the design intent will ultimately meet the desired operational
needs (e.g., level of sophistication, user accessibility, footprint layout,
working dimensions, etc.)
Once this step
is completed, we will deliver an itemized estimate that includes
material, engineering, and assembly costs. Fifty percent of the estimate will
be due at this time, before we begin the Fabrication Phase.
Contact
us for more information
Phase 3: Fabrication Phase
Once the final design has
been approved,
we will begin the fabrication phase. Most of the fabrication phase is completed
in our facility, the extent of which will depend on the level of integration
required with existing equipment.
In this phase, we will allocate
necessary structural and machined parts, assemble all motors, controllers,
and actuators, and fine-tune any operational aspects of the machine.
At this stage, it is often
necessary to tune the design to
more precisely fit customer needs. Any modifications will be presented for
approval before implementation.
Contact
us for more information.
Phase 4: Installation and
Integration Phase
The final phase of production
requires installation in the facility, integration with existing machinery,
and introduction to Production Staff.
During
this phase, safety guards will be installed to protect mechanical
parts and machine operators; we will also help to train employees on safe
use of the machine as intended by its design.
Once the machine is fully integrated and
approved for safe operation, it will be cleared to enter production.
Contact
us for more information.
Custom Automation
Our Intuitive Design Intent
(IDI) process makes DRE custom automation machinery
both comprehensive and cost effective.
Our engineers will work
hand in hand with your Operations Managers and Production
Staff to develop the optimal automated solution to any problem you may have.
The basics of Intuitive Design Intent (IDI) are as follows:
Call
Today (770) 505-3514
Design
Right Engineering LLC, automation, custom machine design, custom machinery,
industrial engineering, Atlanta, GA